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Turnkey Enameling Plants

Perfectly planned powder and wet enamel coating plants

Turnkey Enameling Plants

Perfectly planned powder or wet enamel coating plants from a single source

Coating Systems for Enameling

ASIS GmbH has expanded its range of services and can build on the comprehensive and long-standing know-how of our experts in this field in the area of enameling.

We cover the entire plant spectrum in this area with the latest and most efficient technology:

  • Wet enamel
  • Powder enamel
  • ETE process

ASIS GmbH offers solutions that are optimally tailored to customer needs and implements the elaborated detail, niche and complete solutions as a single system, complete solution or even retro fit. From the idea to the professional commissioning by our employees, we are at your side as a competent partner.

Since sustainability in plant engineering is also becoming more and more of a focus for us, enamel is a material with many excellent properties that is completely recyclable and thus also has a secure place in the market in the future.

 

For the highest demands:

  • Attractive optics
  • Chemical & corrosion resistant
  • Extremely robust & highly heatable
  • Food safe
  • Very environmentally friendly
    (without solvents)

Attractive, environmentally friendly and robust.

Complete solutions from a single source

We are looking forward to your request.


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Analysis & Planning

Economical even before groundbreaking

As early as the planning phase, our experts offer competent advice and in-depth practical experience. The digital possibilities of holistic plant planning are fully exploited. In such considerations, it has already been proven that if all the different processing times of the components are taken into account, the number of stations and thus the overall size of a plant can be significantly reduced. In this way, you avoid the risk of oversizing and obtain an optimized system, perfectly matched to your needs. By the way, the programs of the robots are already provided offline.

Consolidation of simulation results as an integral part of plant design

Plant Concepts

  • ­Consulting for automatic surface engineering
  • ­Practical concepts for automatic surface engineering

Simulation

  • ­­Simulation of interlinked processes
  • ­Material flow simulation & cycle time verification
  • ­Offline robot programming
  • ­Accessibility studies for concept testing

 

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Enameling Plants

for brilliant results

For us, planning from a single source means perfectly coordinated technology from just one contact. We take care of all plant areas from pretreatment to process engineering and deliver a perfectly interlocked production system. You just talk to us for coordination – we take care of the rest.

Pretreatment

  • Spray pretreatment
  • Adhesive water drying
  • ­CO2 Cleaning

Application

  • Powder coating with 6-axis industrial robot
  • Powder application with anti-kink device
  • Powder supply

 

Robotics

  • ­Intelligent robotics
  • Incl. control technology & programming
  • Application robot
  • Carrying robot
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Curing Oven

  • Energy minimized and process reliable

 

Process engineering

  • ­Cooling zones
  • Air-conditioning housing
  • Evaporation zones

Conveyor Technology

  • ­Power & free systems
  • ­Circular conveyors

 

other available systems:

  • Skid conveyors
  • Floor conveyor technlogoy
  • Electric overhead conveyors
  • Storage and retrieval units

Control Technology

Controls

  • Siemens (S7 / TIA-Portal)
  • Allen Bradley
  • Mitsubishi
  • Pilz (Safety control)

 

Visualizations

  • Siemens (WinCC/-flexible)
  • Wonderware (Intouch)
  • Copa-Data (zenOn)

Service

Top support for all cases

Our service team supports you not only during the commissioning phase but also during production operation. Plant and component maintenance, a fast after-sales service and our spare and wear parts service ensure plant availability at all times.

Fast and competent: the ASIS service

Commissioning

  • ­System commissioning
  • ­Start-up support
  • ­Production support

 

 

Maintenance & Diagnosis

  • ­­Plant and component maintenance
  • ­Customer Service
  • ­Spare and wear parts service
  • ­Remote maintenance

 


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Everything from a single source

Due to our broad portfolio and our competence in automation and process technology, we are your contact as JV during the entire project.

We are looking forward to your request: